Xerographic Equipment Video Training Package

 

Click here to see the script that accompanies the training video

 

This is not just a copier video, but an  image training package.  The information included here will help a technician service all xerographic equipment.


  • Analog Copiers
  • Digital Copiers
  • Facsimile Machines
  • Laser Printers
  • LED Printers

 

The Package includes the following

Two hour VHS tape

Annotated script to VHS tape

300 page Xerographic Equipment Imaging Guide

 

 

The video is two hours long.  Except for a 30 second introduction, all time is spent disassembling various items, units and sections of a variety of copiers.  Accompanying the video is the script that the narrator reads from.  This makes it easier for the technician to follow along.  Furthermore, the script is annotated.  Every item and procedure mentioned is included in The Xerographic Equipment Imaging Guide.  As we work on an item,  the annotated script tells you exactly what page to go to to find a thorough explanation of what is being demonstrated.  You can, of course, pause the tape.

 

Fuser Unit:   We completely disassemble, clean and rebuild a copier fuser unit.  Included in this section is

            Heat roller replacement

                Pressure roller replacement

                Cleaner roller replacement

                Bearings & bushings replacement

                Upper & lower pawl replacement (separator fingers)

                Thermistor removal, cleaning & testing

                Thermofuse & thermoswitch removal & testing

                Heat lamp removal & testing

                Removal & replacement of drive gears, e-rings, etc.

                Brief explanation of use of ohm meter for testing fuser items

 

Drum cleaner unit/drum blade:  We demonstrate drum blade problem & solution.  In this section, we


Remove drum/cleaner unit from machine

                Remove drum cylinder from unit

                Show drum removal procedures & cautions

                Remove and replace drum cleaning blade

                Explain and demonstrate drum priming procedure

                Point out waste bottle, waste toner sensor, etc.


 

Paper feed repair: We demonstrate how to replace paper feed tires

                Paper feed unit removal

                Transfer corona removal

                Paper pickup tire replacement procedure

                Reassembly & test

                Paper feed clutch demonstration

                Paper feed wrap spring clutch disassembly & reassembly

                Electromagnetic clutch description, disassembly, etc.

 

Fuser components


Heat roller

Bearings

            Heat sleeve (bushing)

            Thermistor

            Thermoswitch

            Thermofuse

            Triac

            SSR (Solid State Relay)


 

 


Optics (analog)

            Glass removal

            Lens access

            Mirror & lens cleaning

            Exposure lamp cleaning

            1st surface mirror demonstration

Optics (digital)

            Glass removal

            CCD access

            Lens cleaning

            CCD cleaning


 

Laser unit

            Removal

            Disassembly

            Components

                        Circuit board

                                Laser diode

                                Polygon motor

                                Collimating lens

                                Laser mirror

                                Slit glass

                                Beam detect device

                                Beam detect mirror

                                Beam detect photosensor or fiber optic cable

 

Developer replacement

            Developer unit removal

            Developer unit/toner hopper disassembly

            Developer material removal

            Developer material replacement

            Developer calibration procedure

Components

Mag roller

Doctor blade

Augers

Toner motor, etc.

 

Corona and charge units

            Rewiring a corona (several methods)

            Charge corona grid

            Charge roller

            Charge plate “pin corona” (sawtooth design)

            Transfer/Separator corona

            Separator corona fingers

            Failed corona units

            High voltage units (HVT/HVU)

 

Scan

            SOPM (scan once/print multiple)

            Scan motor

            Scan cable procedure

            Scan motor board

            Scan clutch

 

Electrical Components

            Microswitch (various types)

            Reed switches

            Photointerruptors

            Photointerruptor flag actuators

            PT disk (encoder, pulse generator)

            Cooling fans

            Lamps

                        Heat

Exposure

Lamp defects

Bad filaments

Burnt

Open circuits, etc.

 

Simulation procedures

            We perform several simulations on several machines, including a developer calibration (also known as auto toner concentration.)

 

Miscellaneous (Items that are pointed out and/or serviced, described, etc.)

            Other developer & toner units

            Other fuser units

            Exposure lamp replacement

            Other fuser & paper feed replacement procedures

            Cleaning lamp

            Blanking lamp

            Corona removal

            Circuit board removal

            Circuit board identification

                        Logic board

                                Power supply board

            Removal of standard items on several machines

                        Coronas, developer unit

         

Facsimile machine

            Quick disassembly to show cleaning of optics

 

 

 

 

Jim Intravia’s Bio

Jim has been in the office machine industry since 1973.  During that time, he has been a technician, tech specialist, and service manager and has been training technicians, sales people, dispatchers, etc. since 1979.  He is the author of over 35 industry service manuals, and has been writing magazine articles for several trade publications since 1986. 

 

Order form

 

Your name

Company

Street Address

City

State:

Zip:

Phone: (               )                                       Fax: (               )

Video package:  $125 (Freight is $10.00)

Credit card number:

Name exactly as it appears on card

Expiration

Date:

 


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